← All work

Ascend

Turned what older adults told us about stairs into a working ball-screw stair-rail prototype that carries their loads for them.

Role
Led CAD, system design and requirements
Team
Team of 3
Timeline
Sept 2025 – Apr 2026
Tools
Fusion 360, FEA, 3D printing, Arduino, 80/20 T-slot

The problem and the people

Older adults struggle to carry groceries, laundry and packages on stairs, where balance and load together raise the risk of falling.

Research and insight

24 surveys and 5 interviews with older adults and caregivers. 41.7% found stairs with a load particularly difficult.

Ideas and choices

Coming in the content phase.

Engineering rationale

Ball-screw and NEMA 23 stepper drivetrain sized for a 35° incline, with a calculated 10.6× force margin.

Iterations

Binding fixed by cutting an over-constrained 4-rail layout to 2 rails and tuning flange clearance to 0.15–0.20 mm.

Result

50 binding-free test cycles. Honorable Mention, IMSE Senior Design Day.

Reflection

Coming in the content phase.